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Structure and function
 
Modular Worm Extruder - Construction and Function
Modular Worm Extruder - Construction and Function Pneumatics Cleaning Infeed Liquids Separation Grgenkonus Removal of Solids Countercone Drive

DetailDetail

Description of the Function:


The products are transported manually, by lift-and-tilt device or by conveyor into the infeed area ( 1 ).

The rotating worm shaft transports the products into the compression area (
2 ) ,where they are compressed.

Here we have the simultaneous liquids separation. The liquids flow by gravity into the collection basin placed below the area. Optionally this area can be equipped with a pre-filtering unit from 40µm upwards.

The pressure of the compressed solids causes the pneumatically driven countercone (
4) to draw back and open a circular aperture, through which the solids (3) leave the machine. Alternatively there are various conveying systems for removing the compressed solids.
  • The drive power (5) varies between 2 KW and 30 KW
  • Number of pressurised air cylinders (6) 2 to 4
The cleaning system (7) comprises two cleaning circuits: outside cleaning and inside cleaning

Outside cleaning:  

8 round spray jets overlappingly clean all outer surfaces which have been in touch with the products.

     
Inside cleaning:  

Cleansing mediums ( acid / caustic solution / flushing liquid ) are injected into the rotating hollow worm shaft. During the rotation the cleansing liquid is distributed through 6 flat jets. This ensures an overlapping cleansing of the inside surfaces.

     
General features:  

robust, non-winding welded construction, made of stainless steel V4A ( 1.4571 )

     
Actual usage ratio:  

when utilized according to specifications >99% in one-shift usage

     
Patent No.:   DE 1983 1334

 
Worm shaft with flat jets ( food touching area )

Worm shaft with flat jets
( food touching area )
Worm shaft with hard coating ( waste area )

Worm shaft with hard coating
( waste area )